Dock Plate and Leveler Operations
Safe deployment, use, and stowing of dock levelers and portable dock plates, covering lip engagement verification, capacity limits, keeping clear of open dock edges, and removing defective equipment from service.
- Audience
- Dock associates and certified forklift operators working at loading docks
- Review cycle
- annual
- Last reviewed
- 2026-08-14
- Revision
- 1
What is in the procedure
8 sections. Regulatory language is fixed and passes through verbatim. Sections marked customized get rewritten around your facility, your equipment, and your job titles.
- 01
Purpose
FixedThis procedure establishes safe practices for deploying, crossing, and stowing dock levelers and portable dock plates.
- 02
Scope
CustomizedThis procedure applies to every dock leveler, edge-of-dock leveler, and portable dock plate at the facility, and to every employee who deploys, crosses, or stows one, whether on foot, with a pallet jack, or with a...
- 03
Responsibilities
CustomizedDock associates and operators inspect the leveler and lip engagement before crossing, deploy and stow the leveler, and stop work when a defect is found.
- 04
Procedure: Deploying the Leveler or Plate
Fixed1. Confirm the trailer is secured before touching the leveler: wheel chocks in place or the dock lock engaged, brakes set, and the light signal showing it is safe to load.
- 05
Procedure: Crossing and Working on the Leveler
Fixed1. Cross carefully and slowly; never accelerate onto or across a leveler or plate.
- 06
Procedure: Stowing and Closing Out
Customized1. Confirm all personnel and equipment are out of the trailer and clear of the leveler.
- 07
Exception Handling: Defects and Unsafe Conditions
CustomizedDo not use a leveler or plate that will not hold position, drifts down under load, has a bent or cracked lip, has a damaged hinge, leaks hydraulic fluid, has a missing or illegible capacity plate, or will not achieve...
- 08
References
Fixed29 CFR 1910.178 Powered industrial trucks.
OSHA references
Dock Plate and Leveler Operations: 29 CFR 1910.178(m)(7)
Every SOP generated from this template cites the paragraphs below, with a plain-language summary of what each one requires. Citations are informational and are not legal advice.
| Standard | Title | What it requires |
|---|---|---|
| 29 CFR 1910.178(m)(7) | Powered industrial trucks: dockboards and bridgeplates | Dockboards or bridgeplates must be properly secured before they are driven over. Dockboards or bridgeplates must be driven over carefully and slowly and their rated capacity never exceeded. |
| 29 CFR 1910.178(p)(1) | Powered industrial trucks: trucks in need of repair | Any power-operated industrial truck not in safe operating condition must be removed from service, and all repairs must be made by authorized personnel. |
| 29 CFR 1910.22(a) | Walking-working surfaces: surface conditions | All places of employment, passageways, storerooms, service rooms, and walking-working surfaces must be kept in a clean, orderly, and sanitary condition, and walking-working surfaces must be maintained free of hazards such as sharp or protruding objects, loose boards, corrosion, leaks, spills, snow, and ice. |
Compliance checklist
What an inspector looks for
Dockboards and levelers are properly secured and lip engagement is verified before being driven over
29 CFR 1910.178(m)(7)
Dockboards are driven over carefully and slowly and rated capacity is never exceeded
29 CFR 1910.178(m)(7)
Trucks damaged or found unsafe at the dock are removed from service until repaired by authorized personnel
29 CFR 1910.178(p)(1)
The dock face, threshold, and approach are kept clean and orderly and free of hazards such as debris, spills, snow, and ice
29 CFR 1910.22(a)
Open dock doors with no trailer present are protected by a gate, barrier, or chain
Waitlist
Generate this SOP for your facility
At launch you answer the facility questionnaire once and this template comes back with your equipment, your titles, and your sign-off sheet attached.
This page is informational and is not legal advice. Have a qualified safety professional review any procedure before it goes into service at your facility.